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Capabilities

Injection moulding capabilities: nine machines from 60 to 1300 tonnes, parts from 10 g to 5.2 kg

The five questions a sourcing engineer asks before the first email, answered in order. Then send the drawing.

/ DOCUMENTS · PDF

Material certificates for the grades we run, certificates of conformance, inspection reports and the NDA come with the offer; ask with your enquiry.

1. Machines, materials and size

Nine injection moulding machines in Peenya, Bengaluru: eight horizontal, from 60 to 1300 tonnes clamp force, and one vertical machine for insert moulding, all retrofitted with servo drives and monitored through digital SCADA controllers and HMIs. Thermoplastic parts from 10 g to 5.2 kg.

MachineClamp forceType
160 tonnesHorizontal
2180 tonnesHorizontal
3200 tonnesHorizontal
4480 tonnesHorizontal
5650 tonnesHorizontal
6720 tonnesHorizontal
7850 tonnesHorizontal
81300 tonnesHorizontal
9Vertical machineInsert moulding
All nine machines carry servo drives and SCADA/HMI process monitoring. Part weights from 10 g to 5.2 kg. Shot weight, platen size and open hours by band follow the machine master of 24 October 2026.

Battery containers run on the 480 to 850 tonne machines and their covers on the 180 and 200 tonne machines. The vertical machine moulds connector caps and terminations around placed metal inserts. The 1300 tonne machine runs the heaviest housings and enclosure sets.

1300 tonne injection moulding machine at Kruger Industries, Peenya, Bengaluru
The 1300 tonne machine.

Materials

Polypropylene and PP copolymer, 20% glass-filled polypropylene, polycarbonate, nylon 6 and nylon 66 unfilled and 15% and 30% glass-filled, ABS, HDPE and PET. Engineering compounds are dried and processed to grade; a material certificate for the grade comes with the shipment on request. See the materials guide.

Processes

Product design and CAE mould-flow analysis before any steel is cut. Tooling is designed by Kruger and built by partner toolrooms under Kruger’s design authority, then proved on our machines. 3D-printed prototypes for fit checks. Insert moulding on the vertical machine. Ultrasonic welding. Pad and screen printing. Sub-assembly and kitted, retail-ready packing.

The limits

Thermoplastic injection moulding only, parts up to 5.2 kg, clamp force up to 1300 tonnes. Every new tool is customer-funded or transferred in and stays the customer’s property. A part outside that envelope gets a plain no in the first reply.

2. Documents we can send today

ISO 9001:2015, certificate 147210, NVT Quality Certification International LLP, Bengaluru, ANAB-accredited. Scope: design, manufacture, supply and sales of plastic injection moulded components, single site. Certified since 16 March 2021, current revision 15 March 2024, valid to 14 March 2027. The PDF is in the documents bar above; ask in the enquiry for anything a vendor portal needs beyond it.

Incoming, in-process and final inspection are documented per part. Process parameters are monitored at the machine through the SCADA and HMI. Batch traceability, certificates of conformance and inspection reports are provided where the order requires them. The audit checklist a buyer should bring to any moulder is in how to qualify an injection moulding supplier in India.

3. Terms, Incoterms and lead time

Export quotations are FCA Chennai or FCA Nhava Sheva by default, DAP where costed, never DDP into the United States or the United Kingdom. First export orders are on letter of credit or advance; open account follows once an ECGC buyer limit is in place. New accounts are on terms of 45 days or less. Tooling stays the customer’s property, held at Kruger under bailment terms. The four published tooling cost bands are on the tooling cost guide.

The one time promise we publish is the reply: DFM feedback from Madhusudhan, our Head of Production, within 48 hours on working days. Tool and production lead times are stated in the quotation for the specific part, not on this page. For battery containers and covers, where a size is already tooled, samples come from the existing mould; where it needs a new mould, we build it against your committed volume, with the mould owned by you or amortised in the piece price.

4. Who buys from Kruger, by sector

No customer is named without written permission, so the list is by sector.

  • Filtration: air-filter housings in 20% glass-filled polypropylene for a global filtration OEM since 2010.
  • Batteries: 2V cell containers in BS and DIN sizes and 12V monobloc containers, covers, vent plugs and insert-moulded bush covers in PP copolymer, for the group’s battery companies and other battery makers.
  • HVAC and refrigeration: two fan-blade families in 15% glass-filled nylon for a refrigeration manufacturer, won in 2025 and in volume production; ABS enclosures for room air-conditioning equipment.
  • Electrical: insert-moulded connector caps and terminations on the vertical machine for a global connector manufacturer; electrical panel enclosures, moulded and assembled.
  • Railways: polycarbonate coach window louvers, right and left hand, and nylon door guides, through coach integrators.
  • Exports: our first United States order is in production, polycarbonate exit signs, printed, assembled and individually packed.

Proof

20 per cent glass-filled polypropylene air-filter housings, supplied continuously since 2010 to a global filtration OEM and shipped to six of its plants. The name appears here once written permission is received.

Kruger Industries, established in 2004 in Peenya, Bengaluru, is part of the Microtex Group, Indian industrial manufacturing since 1969.

5. How fast an engineer replies

Madhusudhan, our Head of Production, not a bot, replies with DFM feedback within 48 hours on working days. kruger@microtex.com is read twice daily; WhatsApp and phone reach the same team on +91 96864 48899. A video plant tour can be booked through the form below. The plant is at E 42 & 43, 2nd Main, 2nd Phase, Peenya Industrial Area, Bengaluru 560058.

Send the drawing. Madhusudhan, our Head of Production, replies with DFM feedback within 48 hours on working days.

Attach a STEP or PDF, say the annual quantity, the material if you know it, your country and your Incoterm preference. Madhu replies, not a bot. Your mould stays yours; NDA on request.

In ‘What do you need?’ choose New moulded part, Tool transfer or Repeat production part, whichever fits your drawing. Files travel by email only and are not stored on this website; your enquiry details are kept in our enquiry log so that we can follow up.

    Our usual minimum depends on the size of the part: about 100,000 parts a year under 50 g, 50,000 for 50 g to 250 g, 25,000 for 250 g to 1 kg, 12,000 for 1 kg to 3 kg and 6,000 above 3 kg. Below that you may still send your enquiry, but we may not be able to quote: the mould cost does not spread over enough parts to give you a sensible price.

    For a new tool we need a drawing, a sample photo with a ruler in the picture, or a sketch with the main dimensions before we can quote. Attach drawings — STEP, IGES, STL, DWG, X_T, PDF, JPG, PNG or ZIP, up to 8 MB each. Files travel by email only and are not stored on this website; your enquiry details are kept in our enquiry log so that we can follow up. NDA available on request.



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