Phone:
(+91) 9686 448899
Physical address:
Kruger Industries E 42 & 43 2nd Main 2nd Phase, Peenya Ind Area, Bengaluru - 560058, India
Phone:
(+91) 9686 448899
Physical address:
Kruger Industries E 42 & 43 2nd Main 2nd Phase, Peenya Ind Area, Bengaluru - 560058, India
How It Works
Kruger can assist you with the initial stages of designing the components that meet your needs. To have a better idea of what the final product will look like, 3D modelling can be performed or as an assembly of various parts. In order to select the right grade of plastic material for your application, we have ties with various engineering plastic raw material manufacturers.
By using the 3D model, you can get a good idea of what the end product will look like. Kruger can then determine whether the component is feasible for plastic mold design and injection molding process. As soon as the product is designed, we will support you until it is manufactured commercially
Kruger can estimate the cost of producing the components once mold feasibility has been confirmed. Kruger can produce your requirement cost-effectively by choosing the right plastic injection molding machine from our existing range.
As a mould designer, Kruger can create the tooling & molds that are necessary to manufacture the components. It is estimated that a well-maintained mold cavity can give a life without defects of between a half and 1 million shots. A mold’s life is also determined by the thermoplastic raw material considered be it polypropylene, PE, nylon, ABS, or polycarbonate.
Kruger produces parts that can be used directly without requiring any post-processing. In addition to meeting end-user requirements, critical parts avoid secondary operations post-molding, which would be costly in the long run.
You can order the parts you need from Kruger with the following:
a} – Screen Printing
b) – Pad Printing
c) – Ultrasonic welded parts
d) – Heat-sealed parts.
e) – Critical dimensions to be machined post molding parts.
f) – Insert moulded
Plastic injection moulding is a manufacturing process used to produce large quantities of plastic parts. The process involves melting plastic pellets and injecting the molten plastic into a mold, which is then cooled and ejected to create a solid part. Injection molding is commonly used in the production of consumer goods, such as toys, kitchen utensils, and automotive parts, among others. It is a highly efficient and precise method for producing complex shapes with consistent quality and accuracy. The process can also be customized to meet specific design requirements and can be scaled up or down depending on production needs.
Plastic injection moulding is a manufacturing process used to produce a wide range of plastic products, from small toys to large automotive parts. The process involves melting plastic pellets and injecting them into a mold under high pressure. Once the plastic cools and solidifies inside the mold, it is ejected from the mold cavity as a finished part.
The basic steps in the plastic injection molding process are:
The process can be automated for efficiency and precision, making it a popular choice for mass production of plastic parts. However, it requires careful design and engineering to ensure that the finished product meets all necessary requirements for form, fit, function, and quality control
Plastic injection moulding is a manufacturing process that involves injecting molten plastic into a mould to create a specific shape or form. Some potential benefits of using plastic injection moulding include:
Overall, the benefits of plastic injection moulding make it an attractive option for many manufacturers looking to produce high-quality plastic parts efficiently and cost-effectively.
There are several types of plastic injection molds used for manufacturing different plastic parts. Each type has its advantages and disadvantages, depending on the specific plastic injection moulding application and requirements. Here are the most common types of injection molds and their pros and cons:
Single-cavity mold:
Advantages:
Simplicity: It is a simple mold with only one cavity, which makes it easier to design and manufacture.
Cost-effective: It is cheaper to produce because of its simplicity.
Disadvantages:
Low production rate: As it has only one cavity, the production rate is limited.
There are several types of plastic injection molds used for manufacturing different plastic parts. Each type has its advantages and disadvantages, depending on the specific application and requirements. Here are the most common types of injection molds and their pros and cons:
Multi-cavity mold:
Advantages:
High production rate: Multiple cavities allow for simultaneous production of multiple parts, which increases the production rate.
Cost-effective: Although more expensive than single-cavity molds, the cost per part is lower due to the high production rate.
Disadvantages:
Complexity: Requires more precise design and manufacturing to ensure consistent part quality across all cavities.
Increased mold cost: More expensive than single-cavity molds due to increased complexity.
Family mold:
Advantages:
Production efficiency: Allows for the simultaneous production of different parts in a single mold, which reduces the production cycle time.
Cost-effective: Reduces the total number of molds required for a product, which lowers overall costs.
Disadvantages:
Design complexity: Requires a more complex design to accommodate the different parts in the mold.
Balancing issues: Ensuring even material distribution and consistent part quality can be challenging.
Each of these mold types has its specific advantages and disadvantages. The choice of the appropriate mold type depends on factors such as part complexity, required production rate, cost considerations, and material properties.
Making your vision become a reality
We look forward to assisting you with your plastic injection moulding needs